Building a Pocket Door

Where to Use a Pocket Door

large sliding pocket door
Building a Sliding Pocket Door

If there is one home product that can help maximize space, it is the pocket door. Rather than swinging like a hinged door or a pivot door, pocket doors slide into a hollow cavity, or “pocket,” in the wall. It is actually a conventional door mounted on rollers that glide along an overhead track. When this type of door is used, the space normally required for the door’s swing, which can total 10 square feet or more, can be eliminated.

A pocket door doesn’t just save space—it can also solve problems, particularly in tight spots. For example, a pocket door might be used in a small half-bath that simply doesn’t have enough space for an in-swinging door and where an out-swinging door would be awkward. There, use of a pocket door could circumvent building an unnecessarily large bathroom or stealing space from an adjacent closet or similar area.

Another typical spot for a pocket door is where there is space for a regular door to swing but where it would be in the way when open. This situation is common in bathrooms, closets and laundry rooms. Almost anywhere an open door would become an obstacle, a pocket door makes sense.

For a large, double-wide doorway between two rooms—a dining room and living room, for example—a pair of pocket doors can be a very elegant, practical addition. (Pocket doors have been used in this type of application since the turn of the century.) When open, as such doors usually are, pocket doors don’t clutter or obstruct the area around the doorway.

Pocket Door Construction

pocket door buider
Contractor with Pocket Door

Today’s pocket door hardware is more advanced than what was used on older doors. While those ride on steel rollers and are noisy, balky, or jump the tracks, today’s systems have smooth, quiet, axle-mounted nylon or ball-bearing rollers and metal tracks designed for smooth, trouble-free operation.

Pocket doors are sold with their frames and hardware at home centers.

Pocket doors are sold complete with frames and hardware at home centers.

Nearly any type of door—flush, panel, louvered, glazed—may be mounted on pocket door hardware as long as the hardware is rated to handle its size and weight. Most hardware is designed for 1 3/8- inch-thick hollow-core doors weighing up to about 75 pounds, but you can buy heavy-duty hardware that will support 1 3/4-inch-thick solid-hardwood doors weighing up to 175 pounds.

A single manufacturer may offer several options; for example, Cox Hardware makes different roller/track combinations for a variety of door sizes and weights.

Pocket door systems are offered either as kits or as pre-assembled units. The pre-assembled types, sold through lumberyards and home improvement centers, include a jamb, hanger track and pre-made cage that, when finished, becomes the pocket.

The cage is framed with lightweight lumber, yielding a weaker wall than a conventional 2-by-4-framed wall. The installer just fits the unit into a pre-framed rough opening, fastens it in place, applies the wall surface, finishes the opening with casing trim, and then hangs the from the track.

The kit type is only slightly more involved to install, but most are stronger because they utilize steel-reinforced split studs. Also, because kits are knocked down into flat packages, they’re easier than pre-assembled types to transport and handle.

One of the larger manufacturers, Johnson Hardware, makes a cut-to-length universal frame header, fully steel-reinforced split jamb and stud uprights, and removable track hardware. The kit is designed for very fast installation into a pre-framed rough opening. Complete instructions make this a manageable job for do-it-yourselfers. Standard sizes are for doors up to 3 feet wide and 6 feet, 8 inches tall, but other systems for larger doors may be special-ordered.

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